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Die-casting machine

Ecoline DS

The Ecoline DS die-casting machine offers locking forces from 3400 to 9000 kN for producing aluminum and magnesium parts. Its powerful injection unit, well-established toggle technology and our digital services boost the profitability of your cell.

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Key benefits

Digital solutions for maximum uptime

Digital services maximize your cell uptime through transparent process analysis and optimization.

Proven reliability

Our proven toggle technology provides extraordinary stability and reliability, in over 3000 applications worldwide.

For improved yield

Best-in-class casting technology delivers high-quality parts and a significant reduction in scrap.

Highlight features

​​Bühler Insights​

Ready for Industry 4.0

Our Bühler Insights Die Casting Dashboard provides a customized overview of the performance of each machine, cell and foundry. Systematically determine the causes of interruptions to your die-casting system with the Downtime Analysis tool, helping you to improve uptime.

Best-in-class technology

Innovation for higher productivity

Real-time shot control offers the repeatability you need. The single-circuit system with piston accumulator and integrated intensifier allows a very fast switch-over from second to third phase. Multi-point setting, including braking function, increases the die lifetime and reduces flash for higher overall productivity.

​​State-of-the-art proportional technology​

Overcoming process variations

Die filling at high speed and extreme pressure is a foundational requirement for today’s complex die-casting processes. State-of-the-art proportional technology controls the powerful 210-bar injection unit during the filling phase to overcome process variations and attain consistent results.

​​3-platen toggle system​

Long-lasting machine design

The reliable 3-platen toggle system offers extraordinary production stability, proven in over 3000 applications worldwide. The long-lasting design allows for maximum machine availability with reduced maintenance. The powerful double-cylinder hydraulic ejector ensures parallel ejection of parts.

​​Various machine options​

Tailored for your process

No two processes are the same in die casting. We cater for this with a wide range of machine options, allowing you to configure your system according to your specific needs. From built-in core pull hydraulics, squeeze pins to vacuum systems, choosing the right setup ensures best-in-class part quality.

Touch-screen monitoring

Easy-to-use machine control

The integrated touch-screen control station connects your operator to the casting process through intuitive screen pages with helpful functions along the entire production process. Settings are stored within the die program, making production changes faster, delivering repeatable quality of your parts and allowing a more accurate production scheduling.

​​Central automation​

Optimizing cycle time and uptime

The die-casting machine, sprayer, ladler and extractor are centrally operated and monitored. All peripheral movements are in perfect sequence with the die-casting machine, which means optimized cycle times and increased uptime of your entire die-casting system.

Compared to the previous machine, which produced the same part, we have reduced the internal scrap by around 50 %. The Bühler machine is one of the most reliable in the entire plant.

Pedro Cardoso, CEO, Sonafi

Watch the video of the Ecoline DS die-casting solution

Key topics

Billions of people come into contact with Bühler technologies to cover their basic needs for food and mobility every day. Our motto is creating “innovations for a better world.” Find out more about our key topics.

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Services and training

Bühler’s services and training are designed to keep you up-to-date on products and technologies, giving you the confidence and experience you need.

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